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PowerOptimal Elon® Smart thermostat specification V1.15

INTRODUCING THE

PowerOptimal Elon® Smart Thermostat

The Elon Smart Thermostat transforms standard electric geysers into smart, solar PV-ready green appliances. Android & iOS apps allow monitoring and management with your smartphone, including water temperature and grid & solar energy use. Real-time monitoring and communication deliver actionable data. Early alerts for leak detection, element failure and other geyser faults reduce cost, damage and inconvenience. Simple installation with plug- and-play solar PV enables cost savings and reduced reliability on fossil fuels, improving quality of life.

Document Version: 1.15

SPECIFICATIONS

Rated input voltage

230V AC, 230V DC

Rated input current

18A AC, 15A DC

Mains (AC) voltage range

230V +10% -15%

System power supply

Solar PV DC or 230V AC mains

Power consumption

3W on either AC or DC (solar) power

Data retention on device

2 weeks for high-resolution server data, 1 year for mobile app data

Solar voltage

30 – 230 V DC

Thermostat

Electronic thermostat with 0.5 °C accuracy

Safety

Electromechanical thermal cutout

Reverse polarity protection

For solar PV connections

Lightning protection

8 kA

Self-tests

Component failure, wiring failure, element failure, insulation failure, hot connection

Enclosure ingress protection rating

IP40

Radiated immunity

IEC 61000-4-3 Level 3, 10 V/m

Annual energy production compared to inverter-based system

> 90% when solar PV array and geyser element are matched correctly

Standards conformance

SANS 60730-1, SANS 60730-2-9, SANS / EN 301 489-1, SANS / EN 301 489-17, ICASA Type Approval, LoA from NRCS

Dimensions & weight

23 x 12 x 11 cm, 0.3 kg. Box dimensions: 27.6 x 17.5 x 13.5 cm

Patents

Granted: ZA2019/02129, GB2583814B, ZA2022/08516, EP 4100979, US 12,122,914, GB2618349, ZA2024/08399, EP4519612

Pending: PCT/ZA2024/050065, CN2023800381161, US 18/861,142, AU2023265634, ZA2023/11726, ZA2024/08845, PCT/ZA2025/050066

Registered Designs

ZA F2022/00962, F2022/00963

Communications link

Wi-Fi Client, Wi-Fi Hotspot (2.4 GHz)

Measurements

AC energy, voltage, current (5%)

DC energy, voltage, current (5%)

Temperature: water & ambient

Data logging

15-second data retained for 14 days

5-minute data retained for 366 days

Other features

Mobile app for installers and users

Full installation self-check

Remote firmware upgrades

50 000+ switching operations on thermostat

Cloud backend for remote monitoring & alerts

Estimation of water use

Advanced features scheduled for external availability in H2 2026

Leak detection (software-based)

Anode condition monitoring

It is important to match the solar PV array and heating elements for maximum power transfer efficiency. Refer to the table below for the recommended AC heating element power rating for different solar panel specifications and configurations.

TABLE 1. GUIDE: PV ARRAY AND GEYSER (WATER HEATER) ELEMENT MATCHING

Solar PV array size

(kWp)

Best matching geyser element size

(kW)

2nd choice geyser element size*

(kW)

Geyser (water tank) size

(litres)

1 – 1.6

4

3

100 - 200

1.6 – 2

3

4 or 2

100 - 200

2 – 3

3

4

150 – 300

* Second choice element size would reduce efficiency by 10 – 20%.

DO NOT DEVIATE FROM THE RECOMMENDED MODULE-ELEMENT MATCHING CONFIGURATIONS WITHOUT CONSULTING POWEROPTIMAL.

Maximum allowed solar PV array specifications at Standard Test Conditions (STC):

Isc < 15A Voc < 230V Power < 3 kWp

Contact PowerOptimal for advice on module-element matching if module properties are significantly different to typical values or for bifacial, high current or high voltage modules.